AFC AIR FILTRATION & CONTAINMENT – CLEANABLE FILTER SYSTEMS

AFC Air Filtration & Containment specializes in providing customized dust collection technology solutions, primarily for customers in the pharmaceutical and chemical industries. The company is a medium-sized company based in Malsch, Germany, founded in 2005 by the CEO & Owner, Ali Sadeghi. 

The team of experts focuses on creating benefits for clients through comprehensive planning, manufacturing, and implementation of air filtration and containment systems. 

AFC Air Filtration & Containment also develops customized special solutions to meet the specific requirements of customers, with a particular focus on addressing their regulatory needs.

Interview with Fabian Eckert, Project- and Product manager & Ali Sadeghi, Owner and Managing Director at AFC Air Filtration & Containment.

What are the main areas of activity of the company?

Fabian Eckert & Ali Sadeghi: AFC Air Filtration & Containment GmbH specializes in providing tailored solutions in dust removal technology. The main areas of activity include:

  • Design and Engineering: Creating detailed design reports and engineering plans for dust collection systems.
  • System Dimensioning: Calculating and optimizing the dimensions of pipes, fans, and filter systems to ensure efficient operation.
  • Manufacturing: Producing high-quality components and systems tailored to specific client needs and site requirements.
  • Installation and Launch: Installing and commissioning dust removal systems to ensure they function seamlessly from the start.
  • Custom Solutions: Developing specialized solutions to meet unique client requirements and challenges.
  • Maintenance: Providing regular maintenance services to ensure long-term efficiency and reliability of dust removal systems.
  • Consulting and Support: Providing ongoing consulting and technical support to ensure optimal system performance and customer satisfaction.
The AF 4K / 1.2 CR, part of the CoMoDuC series. This fully washable system features connections for integrity tests of the filters and utilizes contamination-free Safe Change technology.

What’s the news about new products/services?

F.E & A.S: In 2024, we are introducing the ConVaaC, a mobile and compact containment vacuum cleaner featuring the Push-Push system. This innovative product offers several key advantages:

  • Containment Levels: Achieves up to OEB 5 (Occasional Exposure Band) containment, which corresponds to a maximum operator exposure level of 1 µg/m³.
  • Performance: Capable of handling up to 250 m³/h.
  • Ease of Maintenance: Completely disassemblable for easy cleaning and decontamination in case of product change.
  • Patented Technology: Incorporates a patented design for optimal performance and safety.

Developed primarily for the pharmaceutical industry, the ConVaaC is designed to meet the highest standards of safety and efficiency in dust removal, making it an ideal solution for a variety of industrial applications.

What are the ranges of products/services?

F.E & A.S: AFC Air Filtration & Containment GmbH offers a diverse range of products and services to cater to various industrial needs:

Products:

  • HEPA – Dust Collectors: High-efficiency systems for industrial dust collection with Containment Levels up to OEB 6 (maximum operator exposure level of 200 ng/m³)
  • Industrial Vacuum Cleaners: Equipment designed for heavy-duty dust and debris removal.
  • Filter Cassettes: A variety of filters to ensure optimal air quality and system efficiency.
  • Push-Push Dust Collectors: Specialized dust collectors that allow for easy and contamination free filter replacement (OEB 5).
  • CoMoDuC Systems: Advanced compact and mobile containment dust collectors, with operating volume flows up to 500 m3/h
ConVaaC opened

Services:

  • Custom Manufacturing: Producing tailored components and systems to meet specific client needs.
  • Maintenance Services: Providing regular and comprehensive maintenance to ensure long-term system efficiency and reliability.
  • Technical Support: Offering expert support and troubleshooting for any operational issues.
  • On-site Product Demonstrations: Presenting and demonstrating product capabilities at client locations.
  • Training Programs: Educating client teams on the optimal use and maintenance of dust removal systems.

What is the state of the market where you are currently active?

F.E & A.S: The market in which we are currently active is experiencing significant growth. This is largely driven by changes in chemical regulations and the classification of hazardous substances. Guidelines are becoming increasingly stringent, and there is a growing emphasis on health and environmental protection. These factors contribute to a rising demand for safe and effective dust removal solutions.

What can you tell us about market trends?

F.E & A.S: In the long term, we can expect further tightening of regulations. However, we are monitoring the situation closely to see how exactly these developments unfold.

The AFC filter system type AF 10KK / 1.2 CW is an electro-pneumatically controlled unit with automatic cleaning of the particulate filter cartridge in the first filtration stage. This dust collection system is used for the extraction, filtration, and removal of dry dust from the exhaust air of industrial processing operations in machinery and premises.

What are the most innovative products/services marketed?

F.E & A.S: The most innovative products on the market are filter systems with safe change technology, such as the bag-in bag-out (BIBO-)system. This system allows the old filters to be directly removed from the inside of the filter unit into a containment bag. The bag is sealed in place and discarded in accordance with the applicable regulations.

The new filters are installed in a new containment bag, which is stored on the filter system during operation and can securely store the filter after use. This technology ensures that no contamination escapes from the unit to the operators, providing a high level of safety with containment levels up to OEB 5.

What estimations do you have for 2024?

F.E & A.S: We anticipate a slight increase in revenue for 2024.